Silabus Training :

ADVANCED RIGGING (Rigging/Lifting for Supervisor)

 

TRAINING INTRODUCTION :

Lifting Supervisor is in charge of the initial work of erecting the load and to ensure that all rigging work is carried out in a safe and efficient manner, adhering to the regulation and to sound established customs and practices. The first consideration must at all times, be directed toward the safeguarding life and limb. This consideration must extend to all persons in vicinity or likely to enter the vicinity.

 

TRAINING OBJECTIVE :

At the end of course, the participant should be able to:

1.  Observe  general  safety  first rules and carry out his duties  in a safe and responsible manner.

2.     Have knowledge of safe working load of the crane he is working with.

3.    Have a full knowledge of hand signal (Australian/New Zealand Standard)

4.     Understand the correct type of sling, hook shackle etc. for load.

5.     Have knowledge of the use of lifting beams, slings and chains.

6.     Understand the effect of doubling crane hoist rope on safe working.

7.     Understand use of rope, chain and shackle.

8.    Understand not to use damaged wire rope or fiber rope, slings or chain where the links are not free or kinked wire rope.

9.Understand when slinging a load, pack between sling and load at

all point where load has sharp corners, so as to prevent damage to sling.

10.  Design and apply the knowledge of lifting and lifting plan in their daily Work

 

TRAINING MATERIAL OUTINE:

Day 1:

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1.     Introduction:

·       Definition of Dogger, Slinging & Crane Operator

2.     Roles & Responsibilities of Rigger

·       Rigger Certification System

·       Roles & responsibility of Crane Operator

·       Roles & Responsibility of Dogger

·       Roles & Responsibility of Slinger

·       Roles & Responsibility of Traffic Controller / Flagman

·       Roles & Responsibility of Lifting Supervisor

·       Accident & Prevention

3.     Legislative Requirement

·         International Standard: AS/NZS

·         Roles and Responsibilities :Crane operator, Crane Owner/End User, Facility/Site Owner, Lift Coordination, Lift Engineer/Rigging  Specialist, Workers and Crane Mechanic

4.     Hazard And General Safety

·      Outriggers and Crane Stability

·      Comparative Soil Bearing Capacities

·      Crane Selection Guide

·      Electrical Hazard

·      Public Road / Pedestrian Hazards

·      Utilities Overhead and underground

·      Accidents and Lesson learn

5.     Signalling And Communication

·      Two way Radios

·      Conventional Radio

·      Trunked Radio

·      Radio Direction for Crane Driver

·      Bell or Whistle Code

·      Hand Signal

------------------------------------------------------------------------------------------------------- Day 2 :

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6.     Rigging Engineering Calculation (1)

(a)  Determination on Centre of Gravity

•    Rectangular Object

•    Round or Oval Shape

•    Multiple Load / Object

7.     Rigging Engineering Calculation (2) (b)  Volume Calculation

•  Rectangular Object

•  Round or Oval Shape

•  Triangle Object

•  Cone Object

•  Multiple Load / Object

Ropes & Knots for Rigger (Synthetic & Natural)

•  Figure of Eight

•  Reef knot

•  Single Bowline

•  End Splice

•  Eye Splice

•  Sheet Bend

•  Timber Hitch

•  Rolling Hitch

•  2 and Half Hitch

•  Tagline Hitch

•  Clove Hitch

•  Etc

8.     Rigging Engineering Calculation (3)

Calculation of Mass

Basic Mass Calculation for Various Shapes of Loads Normally Engaged During Crane Operation versus volume

•  Concrete / Cement

•  Steel (Mild / Hard

•  Liquid (Water)

•  Wood

•  Sand, etc

** Guidelines for Steel pipe, steel bar, Angle Bar, Mild Steel Plate, Mild steel plate bar, C-Channel, Universal Beams, Universal Columns, etc

9.     Lifting Appliances

1. Selection on Sling material

(a) Sling wire FSWR 1570

(b) Sling wire FSWR 1770

(c) Chain Sling GT80 / G100

(d) Synthetic Webbing (Flat/Round Slings)

2. Stacking and Clearances

Ø Clearance

Ø Stacking Steel Plate

Ø Stacking Rolled Steel Coils And Other Round Loads

Ø Stacking Timber

9 Care, Maintenance, and Inspection on Sling Material

9 Spreader Bar vs Stabilizer Bar

9 Use of Slings / Hoists And Tag line

9 Determination of S.W.L (SWL versus WLL)

Minimum Breaking Force (MBF) and its usages

------------------------------------------------------------------------------------------------------- Day 3:

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10.  Rigging Engineering Calculation (4)

3.  Safety Factor Requirements  Lifting Material & Human

(a) Sling wire FSWR 1570

(b) Sling wire FSWR 1770

(c) Chain Sling GT80 / G100

(d) Synthetic Webbing (Flat/Round Slings)

(c) ‘choke’ / Hitch Factor

9 Rectangular Load

9 Round Load

(d)   Sling Angles Factor

9 Sudut 30o

9 Sudut 45o

9 Sudut 60o

9 Sudut 90o

 

9 Sudut 120o

13.   Determination of sling Strength based on diameter & Safety Factor

9 Sling Wire

9 Synthetic Sling

9 Chain Sling

Determination of Sling length and lifting angle

------------------------------------------------------------------------------------------------------- Day 4:

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14.   Rigging Engineering Calculation (5)

Inspection of Slings & shackles and attachments

·         Sling Wire (5%)

·         Chain Sling (5%)

·         Synthetic Sling

Note: Determination of acceptance condition of slings and attachments. (Category 1 and Category 2)

15.   Rigging Engineering Calculation (6)

Calculation of Multiple Sling

·         SWL Sling 1

·         SWL Sling 2

16.   Multiple Crane Lifting / Multiple @ Large Loads

(e) Tendem Lifting

(f ) Crane Selection and Ordering crane

(g) Crane type vs Load Chart & Working Radius

a. Mobile Crane

b. Crawler Crane


Role & Responsibility of Lifting Supervisor

Designing Lifting Plan

Special Lifting (Professional Engineer Interferences): Lifting Specialist in General

------------------------------------------------------------------------------------------------------- Day 5 :

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17.   Practical session on:

1) Determination of COG

2) Determination of Volume & Mass

3) Selection of slings

4) Lifting Techniques

5) Hand Signaling & Radio Communication

Inspection of Crane & Lifting Hoist appliances

Manual Lifting & Mechanical Lifting Gin Wheel Application & Limitations

18.   Practical Session

19.   ASSESSMENT PAPER

General Knowledge Assessment Legislation Assessment Calculation (Lifting Plan

 

INSTRUCTOR : Michael Ferdinand Surjadi

 

VENUE : Jakarta (Maxone Hotel Menteng, Balairung Hotel Matraman, Sentral Hotel, Haris Tebet, Gd Muamalat Institute, Ibis Manggadua, Little Amaroossa Residence, Cosmo Amaroossa, Zodiak MT. Haryono, Grand Tjokro)

 

TRAINING DURATION :   5 Days

 

TRAINING TIME : 

1.  22 Jan 2018-26 Jan 2018

2.  19 Feb 2018-23 Feb 2018

3.  19 Mar 2018-23 Mar 2018

4.  16 Apr 2018-20 Apr 2018

5.  21 May 2018-25 May 2018

6.  04 Jun 2018-08 Jun 2018

7.  16 Jul 2018-20 Jul 2018

8.  27 Aug 2018-31 Aug 2018

9.  17 Sep 2018-21 Sep 2018

10.  22 Oct 2018-26 Oct 2018

11.  19 Nov 2018-23 Nov 2018

12.  17 Dec 2018-21 Dec 2018

 

 

INVESTMENT/PARTICIPANTS : 

1.    Rp. 9.500.000/peserta (bayar penuh)  atau

2.    Rp. 9.250.000/peserta (early bird, yang membayar 1 minggu sebelum training)  atau

3.    Rp. 8.950.000/peserta (peserta bergroup yang terdiri dari 3 peserta atau lebih dari 1 perusahaan yang sama)

 

FACILITIES FOR PARTICIPANTS :

1.    Modul Training

2.    Flashdisk Training berisi materi training

3.    Sertifikat

4.    ATK: NoteBook dan Ballpoint

5.    T-Shirt

6.    Ransel

7.    Foto Training

8.    Ruang Training dengan fasilitas Full AC dan multimedia

9.    Makan siang dan 2 kali coffeebreak

10.   Instruktur yang Qualified